With the increasing demand for automated and flexible production in the home textile industry, traditional manual sewing increasingly reveals limitations in quality stability, product consistency, and production efficiency. Especially in the manufacturing of large-scale and high-standard products such as quilt covers and pillowcases, manual operation has been difficult to meet the requirements of modern production.
Based on years of technology accumulation in the field of automation control, Wecon launched bus control solution of intelligent home textile quilt cover machine. Through full-process bus control and intelligent process integration, this solution comprehensively improves sewing efficiency and finished product consistency, and helps home textile enterprises build efficient, stable and intelligent flexible manufacturing systems.
Introduction
01 Configuration
Wecon intelligent home textile quilt cover machine bus control solution adopts a full range of Wecon self-developed products, covering IoT HMI, EtherCAT bus PLC, multi-axis EtherCAT bus servo system, IO module and industrial switch, realizing collaborative control and intelligent management of multiple processes, and improving production efficiency and control accuracy.
02 Process flow
This solution integrates the fully automatic sewing process of quilt cover from raw fabric to finished product. The main process is divided into the following three stages.
1. Front-end process
Feeding the upper layer cloth and the lower layer cloth respectively → trimming the fabric → overlock sewing → sewing the zipper → opening sewing for quilt cover → combining and sewing the upper and lower layers of cloth;
2. Mid-end process
Fabric storage → drawing and cutting (including hole detection and cutting avoidance) → Discharging;
3. Back-end process
Double-sided vertical seam → automatic labeling → sewing corner reinforcement tapes.
03 Project screen
Solution advantages
1.Full Automation, Enhanced Efficiency
Through a highly integrated control system, achieve full-process automated control, significantly reduce manual intervention, and improve production efficiency.
2.Precise control and highly flexible
Adopting virtual axis + multi-cam control structure to realizes "one needle one feed", the needle lifting and dropping position can be adjusted, and the positioning is accurate, which effectively deal with various fabric conditions and sewing requirements.
3.Stable and strong adaptability
Through long-term testing, the system has strong stability and anti-interference ability, adapts to the complex factory environments, and supports large-scale continuous production and operation.
4.Feature-rich and customization support
Functions such as thread break detection, thread cutting and re-sewing, zipper detection, material shortage and fabric storage alarm, and back-end simulation test are all available, supporting flexible configuration according to customer needs.
Relying on the mature bus control architecture and complete automation process integration capability, Wecon provides a more efficient and stable sewing production solution for home textile enterprises, which create a new future of intelligent home textile manufacturing.
